System Overview

The Futureway building system offers a light steel construction in a prefabricated kit format, which is a perfect construction method for the professional house and self builder alike.

This format includes steel profiles and structural element. The external finishes can be of a brick slip, a render finish or by using a mechanical ventilated Cement board cladding system.

The insulation materials can be installed to meet the standards of House Code Level One design. This will be effected by other factors; which are being incorporated into the build such as the standard of glass which is being installed and with air and ground heat pumps and solar panels, windows and door profiles. Coating of roof, including roof insulation, waterproofing, OSB cladding and optional roof finishes. Intermediate floors and stairs, sound insulation mezzanine and Floor OSB covering, covering of external walls and partition walls with insulation and dry wall cladding, ceiling dry wall coatings, suspended ceiling framework, doors, windows and internal doors. All of which can meet the requirements of local planning departments.

Light Steel Structure Profiles

According to architecturally designed and Project data as to the region and project:

 

  • In (DIN EN 10326) standard, steel material is used from (S320GD+Z,+AZ)
    Yield Point: 3200 kg/cm² (320 N/mm2) Tensile Strength: 3900 kg/cm² (390 N/mm2)
  • (S350GD+Z,+AZ)
    Yield Point: 3500 kg/cm² (350 N/mm²) Tensile Strength: 4200 kg/cm² (420 N/mm²)
    wood fiber clad

Light Steel Structure Profiles

  • Material: OSB
  • Application Areas: Under roof coating, external walls, on mezzanine
  • Density: 650 kg/m3
  • Heat conductivity calculation value: λ = 0.12 W/m2K
  • Bending Module cast (longitudinal): 3500 N / mm2
  • Bending Module cast (horizontal): 1400 N / mm2
  • Compression: 0.32 Mpa
  • Thickness: 22 mm (Mezzanine Floors), 11 mm (External Surface and Inside Roof Surface)
    facade cladding

External Facade Cladding

MECHANICAL VENTILATION SYSTEM
Material: Cement Board
Application Areas: All external surface of the building

Technical Specifications:

  • Density: 1600 kg/m³
  • Heat Conductivity: λ = 0,212 W/m2K
  • Fire Resistance: ‘B’ Class, DIN EN 13501-1 Compressive Strength: ≥ 15 N/mm²
  • Tensile Strength: ≥ 4 N/mm²
  • Thickness: 10-12 mm

Heat Insulation For Walls

Technical Specifications:
Application Areas: Both between exterior and interior doors
Material: Rockwool
Density: 40 kg/m3
Heat conductivity calculation value: λ = 0.040 W/m2K
Fire Resistance: “A” class fireproof material in accordance with DIN 4102 and EN 13501-1.
Vapour permeability resistance coeff. : μ =1 (Does not have Hygroscopic and Capillary specifications therefore, it is not affected by humidity.) Dimensional Stability: %100
Thickness: 50 mm

Heat Insulation For Roof and Mezzanines

HEAT INSULATION FOR ROOF and MEZZANINES

Technical Specifications:
Application Areas: Under roof coating and mezzanines
Material: Glasswool
Density: 14 kg/m3
Heat conductivity calculation value: λ = 0.040 W/m2K
Fire Resistance: “A” class fireproof material in accordance with DIN 4102 and EN 13501-1.
Vapour permeability resistance coeff. : μ =1 (Does not have Hygroscopic and Capillary specifications therefore, it is not affected by humidity.) Dimensional Stability: %100
Air Sound Insulation Value: R, approximately 1 dB/cm for mattress thickness
Thickness: 80+80 mm for roof, 80 mm for mezzanines

Shingle

According to architecturally designed and Project data as to the region and project:

 

  • In (DIN EN 10326) standard, steel material is used from (S320GD+Z,+AZ)
    Yield Point: 3200 kg/cm² (320 N/mm2) Tensile Strength: 3900 kg/cm² (390 N/mm2)
  • (S350GD+Z,+AZ)
    Yield Point: 3500 kg/cm² (350 N/mm²) Tensile Strength: 4200 kg/cm² (420 N/mm²)
    woodfiberclad

Tile

Tiling to meet Architect and Local Planning Authority specifications

  • Material: OSB
  • Application Areas: Under roof coating, external walls, on mezzanine
  • Density: 650 kg/m3
  • Heat conductivity calculation value: λ = 0.12 W/m2K
  • Bending Module cast (longitudinal): 3500 N / mm2
  • Bending Module cast (horizontal): 1400 N / mm2
  • Compression: 0.32 Mpa
  • Thickness: 22 mm (Mezzanine Floors), 11 mm (External Surface and Inside Roof Surface)
  • waterproofing

Waterproofing

VAPOUR REGULATION MEMBRANE

  • Application Areas: Under roof coating.  Substance: %100 Thermal Bond High Density polyethylene
  • Weight: 85gr/m²
  • Vapour permeability resistance coefficient: Permits Water Vapour
  • Vapour permeability resistance coefficient (Sd): 0.02m
  • Water Permeability Resistance: Does not permit
  • Safe Water impermeability Column: Higher than 2 meters Heat Resistance: +100°c -73°C
  • Air Permeability Resistance: Does not permit air
  • Wind / Rain Resistance: Does not permit Wind / Rain

Door and Windows

Windows and Sliding Doors

According to architecturally designed and Project data as to the region and project:

  • In (DIN EN 10326) standard, steel material is used from (S320GD+Z,+AZ)
    Yield Point: 3200 kg/cm² (320 N/mm2) Tensile Strength: 3900 kg/cm² (390 N/mm2)
  • (S350GD+Z,+AZ)
    Yield Point: 3500 kg/cm² (350 N/mm²) Tensile Strength: 4200 kg/cm² (420 N/mm²)
    wood fiber clad

Exterior Doors

Tiling to meet Architect and Local Planning Authority specifications

  • Material: OSB
  • Application Areas: Under roof coating, external walls, on mezzanine
  • Density: 650 kg/m3
  • Heat conductivity calculation value: λ = 0.12 W/m2K
  • Bending Module cast (longitudinal): 3500 N / mm2
  • Bending Module cast (horizontal): 1400 N / mm2
  • Compression: 0.32 Mpa
  • Thickness: 22 mm (Mezzanine Floors), 11 mm (External Surface and Inside Roof Surface)
  • waterproofing

Internal Doors

VAPOUR REGULATION MEMBRANE

  • Application Areas: Under roof coating.  Substance: %100 Thermal Bond High Density polyethylene
  • Weight: 85gr/m²
  • Vapour permeability resistance coefficient: Permits Water Vapour
  • Vapour permeability resistance coefficient (Sd): 0.02m
  • Water Permeability Resistance: Does not permit
  • Safe Water impermeability Column: Higher than 2 meters Heat Resistance: +100°c -73°C
  • Air Permeability Resistance: Does not permit air
  • Wind / Rain Resistance: Does not permit Wind / Rain

Plaster Board

Application Areas: Both faces of inner walls, inner faces of external walls, ceilings. Material: Double layer (Fx+Fr) for dry areas, Double layer (Fx+Wr) for wet areas

a) Fx Plaster Board Density: 800 kg/m Heat Conductivity Calculation Value: λ = 0.25 W/m2K Fracture In Bending (longitudinally): > 400 N Fracture In Bending (transversally): > 160 N Fire Resistance: TS EN 520 A2 – s1. Thickness: 10 mm.

b) Fr Plaster Board (Fire Resistant) Application Areas: Dry areas Density: 800 kg/m Heat Conductivity Calculation Value: λ = 0.25 W/m2K Fracture In Bending (longitudinally): > 550 N Fracture In Bending (transversally): > 210 N Fire Resistance: TS EN 520 A2 – s1. Thickness: 12.5 mm.

c). Wr Plaster Board (Water Resistant) Application Areas: In wet areas Technical Specifications: Density: 800 kg/m Heat Conductivity Calculation Value: λ = 0.25 W/m2K Fracture In Bending (longitudinally): > 550 N Fracture In Bending (transversally): > 210 N Fire Resistance: TS EN 520 A2 – s1 Thickness: 12.5 mm.

Partition Walls

partitionwall

The system provides a ventilated cavity between the exterior of the building and mechanical ventilated rainwater cladding system, keeping the wall dry and allowing it to breathe. The carrier board is made from 96% recycled glass granulate and provides excellent weather protection, impact resistance and can even be used to form tight curves.

The cavity is filled with a fire-resistant mineral fibre board, providing effective external wall insulation. The ventilated cavity means there is no limit on the lightness value of the render finish, allowing even the darkest colours to be used. The partition wall system can provide up to 10dB improvement in airborne sound insulation.

Futureway Homes will provide a service that will be constructed to suit the House Build Code number that fits the needs of the development. Our flexible service will suit the of the individual project needs and will be determined by other factors such as the glass underfloor heating and solar energy.

  • The construction period is short and does not depend on season and climate.
  • Cost of delivery is lower due to less and controllable deliveries.
  • Unnecessary cost of labor and site equipment supply is eliminated.
  • Early delivery of the building provides sales and rental revenue advantage.
  • Value of the building is high due to minimal maintenance need, unlimited solutions for restoration and modifications and low cost and simplicity of overall repairs and modifications.